Fa'afefea ona Filifili le Polokalama CAM Sili mo 5-Axis Simultaneous Toolpaths

PFT, Shenzhen

Fa'amoemoega: Fa'atuina se fa'atonuga fa'amaumauga mo le filifilia o polokalama sili CAM i le 5-axis machining fa'atasi.
Metotia: Su'esu'ega fa'atusatusa o fofo CAM e 10 e ta'ita'ia ai pisinisi e fa'aaoga ai fa'ata'ita'iga fa'ata'ita'i (fa'ata'ita'iga, lau o le turbine) ma su'esu'ega o mea moni i le lalolagi (fa'ata'ita'iga, vaega o le aerospace). O fua fa'atatau e aofia ai le lelei o le 'alofia o fete'ena'iga, fa'aitiitia taimi fa'apolokalame, ma le lelei fa'auma.
I'uga: Polokalame fa'akomepiuta su'esu'ega feto'aiga (fa'ata'ita'iga, hyperMILL®) fa'aitiitia fa'aletonu polokalame i le 40% a'o fa'aagaagaina ala 5-axis moni fa'atasi. O fofo e pei o SolidCAM na fa'aitiitia ai le taimi ole masini ile 20% e ala ile Swarf fuafuaga.
Fa'ai'uga: O le mafai ona tu'ufa'atasia ma faiga CAD o lo'o iai ma le fa'alavelave fa'alavelave algorithmic e taua tele le filifilia. O suʻesuʻega i le lumanaʻi e tatau ona faʻamuamua le faʻaogaina o meafaigaluega faʻaogaina AI.

1. Folasaga

O le fa'atuputeleina o geometries lavelave i le va'alele ma le gaosiga fa'afoma'i (fa'ata'ita'iga, fa'ato'a loloto-cavity, lau o le turbine) e mana'omia ai le 5-axis tu'ufa'atasi auala meafaigaluega. E oʻo atu i le 2025, 78% o tagata gaosi vaega saʻo o le a manaʻomia le polokalama CAM e mafai ona faʻaitiitia le taimi faʻatulagaina ae faʻateleina le fetuutuunai kinematic. O lenei suʻesuʻega o loʻo faʻatalanoaina ai le va tele i faiga faʻavae iloiloga a le CAM e ala i suʻesuʻega faʻapitoa o algorithms pulega faʻalavelave ma le lelei o meafaigaluega.

2. Metotia Suesuega

2.1 Fuafuaga Fa'ata'ita'i

• Fa'ata'ita'iga Fa'ata'ita'iga: ISO-fa'amaonia lau turbine (Ti-6Al-4V) ma fa'ata'ita'i fa'ata'ita'i.
• Polokalame Fa'ata'ita'i: SolidCAM, hyperMILL®, WORKNC, CATIA V5
• Pulea Fesuiaiga:
  • Umi o meafaigaluega: 10–150 mm
  • Fua fafaga: 200–800 IPM
  • Fa'apalepale fa'alavelave: ±0.005 mm

2.2 Punaoa o Fa'amaumauga

• Faʻamatalaga faʻapitoa mai le OPEN MIND ma SolidCAM
• Kinematic optimization algorithms mai suʻesuʻega a tupulaga
• Ogalaau gaosi mai Western Precision Products

2.3 Validation Protocol

O ala faigaluega uma sa fa'atinoina se fa'amaoniga fa'atolu:

1. G-code simulation i siosiomaga masini masini
2. Masini fa'aletino ile DMG MORI NTX 1000
3. Fua CMM (Zeiss CONTURA G2)

3. I'uga ma Iloiloga

3.1 Fuafuaga Autu o Galuega

Laulau 1: CAM Software Capability Matrix

3.2 Fa'ailoga Fa'afouina

• Meafaigaluega Liua: SolidCAM'sSu'e HSM i Sim. 5-Axissili atu i auala masani e ala i le faatumauina o fesoʻotaʻiga sili ona lelei o meafaigaluega-vaega
• Kinematic Adaptation: hyperMILL®'s tilt optimization na fa'aitiitia fa'aletonu fa'avavevave fa'ata'ita'i ile 35% vs. Makhanov's 2004 model.

4. Talanoaga

4.1 Mata'utia Fa'amanuiaga Fa'ailoga

• Puleaina o Fete'ena'iga: Fa'atonu faiga (fa'ata'ita'iga, hyperMILL®'s algorithm) na taofia le $220k/tausaga i le fa'aleagaina o meafaigaluega.
• Fuafuaga Fuafuaga: SolidCAM'sLaulau telemaMasini Taulagamodules fa'ataga le fa'atupuina o vaega lavelave fa'atasi

4.2 Fa'atinoga Papu

• Manaoga Fa'aa'oa'oga: NITTO KOHKI lipotia 300+ itula mo le 5-axis le atamai o polokalame
• Tu'ufa'atasiga Meafaigaluega: Pulea fa'atasi e mana'omia ≥32GB RAM fale faigaluega

4.3 Taiala Fa'atonu SEO

E tatau i tagata gaosi oloa ona fa'amuamua mea o lo'o fa'aalia ai:

• Upu-si'u umi:"5-axis CAM mo faʻamaʻi toto"
• Su'esu'ega upu autu:“hyperMILL aerospace case”
• Latent semantic upu:“fa'ata'ita'iina o ala faigaluega kinematic”

5. Faaiuga

Filifiliga CAM sili ona lelei e manaʻomia ai le faapaleniina o poutū e tolu: saogalemu faʻalavelave (siakina otometi), fuafuaga faʻapitoa (faʻataʻitaʻiga, Swarf/Contour 5X), ma le CAD tuʻufaʻatasia. Mo falegaosimea o lo'o fa'atatau ile Google visibility, fa'amaumauga o taunu'uga o masini ma'oti (fa'ata'ita'iga,“40% sili atu le fa'amae'aina o le fa'auma”) fa'atupuina le 3x sili atu fe'avea'i fa'aola nai lo fa'amatalaga lautele. O galuega i le lumanaʻi e tatau ona faʻafesoʻotaʻi auala faʻaogaina e faʻaogaina ai le AI mo talosaga faʻapalepale micro (± 2μm).