5-Axis CNC Machining of Micro-Optic Components ma Sub-Micron Tolerances

Va'ai faalemafaufau i se meapueata mo misiona avanoa po'o se vaega laser mo masini fa'afoma'i. Afai o nei vaega e seasea e oo lava i se micron, e le manuia le faatinoga. O iina5-axis CNC masinisusulu. E le pei o metotia masani, o la tatou tekinolosi e gaosia vaega micro-optic—pei o tioata aspherical ma luga ole tino—mafaapalepale i lalo-micron(pei o le ±0.1 µm) . Mo pisinisi e manaʻomia le atoatoa (aerospace, fomaʻi, puipuiga), o lenei saʻo e le o le filifiliga-e faʻatauvaʻa.

Lau Tulaga Fa'atauva: Tekinolosi Maua'i & Tomai

1.Meafaigaluega Mata'utia

Matou te fa'apipi'iultra-sao atoatoa 5-axis CNC vilifa'apipi'iina i meafaigaluega e tipi taimane. O nei masini e feoa'i fa'atasi i luga o to'i lima, e mafai ai ona fa'aogaina geometries lavelave e le mafai ona o'o i ai faiga 3-axis. I'uga? E fa'auma lelei le pito i lalo0.1 µm Rama le sa'o sa'o i lalo i la'ititi la'ititi .

2.Matai Tufuga

O le sa'o e le na'o masini—e uiga i le tomai. O la matou 'au e tu'ufa'atasia:

• Fa'atonuga o le 'auala o meafaigaluegae fa'aitiitia ai le galu
• Totogi mea faigaluega taimi monimo le fe'avea'i vevela/mechanical drift

Masini e leai se vibrationia fa'atumauina le amio sa'o a'o tipi
O lenei tomai e mafai ai ona matou taulimaina mea mai le titanium i palasitika mata (PEEK, UHMW) e aunoa ma le fetuunaia saʻo.

3.Pulea lelei

O vaega uma e faʻamaonia le tele o laasaga:

• O lo'o fa'agasolo le metrologyfa'aogaina faiga fa'atatau opitika sub-micron
• ISO 2768 Fine Standardtausisia o faapalepale
• 3D CAD va'aiga su'esu'egaia mautinoa ± 10% fa'apalepale laina lautele i luga o vaega taua
O la tatou sini? E leai ni faaletonu, i taimi uma.

Fetuuna'i Felagolagomai Fa'afouga: O Mea Matou te Gauaina

Mai faʻataʻitaʻiga i le gaosiga maualuga, matou te faʻapitoa i:

• Micro-optics: Mata tioata, fa'alava leisa, feso'ota'iga fiber-optic
• Fa'ailoga fa'apitoa: Fa'asa'oloto luga, microlens arrays, elemene eseese
• Alamanuia-fa'apitoa fofo: Aerospace sensors, masini faʻataʻitaʻi faʻafomaʻi, optics puipuiga
Faatasi ai ma5-axis fetuutuunai, matou te fetuutuunai i lau mamanu—e tusa lava po o le a le lavelave .

I tua atu o le Tuuina atu: Lagolago Fa'a-Pa'aga

Matou te le na o le utaina o vaega; matou te fausia sootaga. O tatouauaunaga atoatoae aofia ai:

• Fuafuaga mo le gaosiga (DFM) manatu faaaliaia fa'asilisili tau/tulaga
• Fa'ata'ita'i fa'ata'ita'i(vave e 72 itula)
• Lagolago faʻapitoa i le olaga atoamo le tausiga/fa'aleleia
O lou manuia o le matou fa'ailoga.

Aiseā e Filifilia ai i Matou?

"Faʻatasi ai ma le 5-axis machining, matou te vaʻaia itu uma e lima o se vaega e aunoa ma le toe faʻapipiʻiina-faʻaumatia mea sese ma faʻavavevave taimi taʻitaʻia."
- Tom Ferrara, Faumea Faumea

Matou te tuufaatasiatekinolosi fa'aonaponei,uiga le lelei, matagata fa'atautotonu agility. Pe e te manaʻomia 10 iunite poʻo 10,000, matou te tuʻuina atu le saʻo e sili atu.